Home > D-cut bags
We manufacture D-cut nonwoven bags featuring die-cut handles integrated directly into the flat bag structure. Using ultrasonic edge sealing technology, this style eliminates the need for handle sewing, enabling extremely fast production and the lowest unit cost among all nonwoven bag types. With a lightweight construction, they are the ideal eco-friendly packaging choice for trade shows, promotions, and light-duty retail.
Integrated die-cut handles with good tear resistance Lowest cost and high output production Fabric weight ranging from 40 to 100 gsm Ultrasonic edge sealing for clean and secure seams Supports silk screen printing and full-color lamination Customizable size, GSM, and colors
Service & Delivery
OEM & ODM accepted
Free artwork support
Sample available before bulk order
| Parameter | Details |
| Material | 100% PP Spunbond Nonwoven Fabric |
| Fabric Weight | 40–100 gsm (customizable) |
| Handle Type | Integrated die-cut (punched) handle |
| Forming Process | Die-cutting + Ultrasonic edge sealing |
| Printing | Silk screen printing / Lamination gravure printing |
| Size & Color | Fully customizable |
| Typical Applications | Trade show bags, pharmacy bags, promotional gifts, light retail |
| Load Capacity | Light to medium (designed for lightweight items) |
| MOQ | Varies by printing method; contact us for a quote |
Standard Flat D-Cut Bags
Printed D-Cut Bag
Laminated D-Cut Bags
| Option | Available Choices |
| Size | Fully custom — specify width and height |
| Fabric Weight | 40, 60, 80, or 100 gsm |
| Color | Wide range of stock fabric colors or full-color lamination |
| Structure | Standard flat or bottom gusset added |
| Printing | Screen printing (simple logos) or Lamination gravure (full color) |
We are a nonwoven fabric and bag manufacturer based in Changzhou, China, running a full production line from raw material to finished goods since 2012. Our factory handles fabric extrusion, 7-color gravure printing, lamination, and bag making in-house, serving clients in 20+ countries with a daily output of 200,000 pieces.
Company factory how we workA D-cut bag is a flat nonwoven tote where the handle is die-cut (punched) directly into the top of the bag structure, resembling the letter "D". It requires no sewn handles, making it highly efficient to produce and very cost-effective.
We produce D-cut bags ranging from 40 to 100 gsm. For extremely lightweight giveaways (like event brochures), 40-60 gsm is sufficient. For pharmacy bags or light retail, 70-80 gsm is the most common and durable choice.
Yes. Because the handle is integrated into the bag body and we use high-quality PP spunbond nonwoven fabric with strong tensile strength , the die-cut handles offer good tear resistance for light to medium loads.
Absolutely. While simple logos use screen printing, we can achieve full-color, photo-quality graphics through lamination gravure printing, where a printed film is bonded to the nonwoven fabric
D-cut bags have a simple flat top with a punched hole for a handle, ideal for documents and flat items. T-shirt bags have an integrated strap-like handle (similar to plastic grocery bags) and side gussets, offering higher capacity and load-bearing strength (3-8 kg) for supermarkets.
When planning high-volume marketing campaigns or trade shows, sourcing custom printed nonwoven bags that balance quality and budget is critical. Die-cut handle bags (frequently referred to as punched handle nonwoven bags) are the most efficient solution. Because the handle is integrated into the bag's body rather than sewn on separately, the manufacturing process relies entirely on automated ultrasonic sealed bag machinery. This eliminates manual sewing labor, resulting in cheap reusable bags that do not compromise on durability for lightweight items.
Our flat nonwoven bags are manufactured using 100% PP spunbond fabric. This material is highly breathable, lightweight, and recyclable. As global regulations shift away from single-use plastics, businesses are transitioning to eco-friendly promotional bags. A standard 80 gsm reusable flat bag can withstand dozens of uses, keeping your printed logo visible long after the initial event or retail purchase.
It is important to choose the right structure for your specific needs. While nonwoven tote bags with sewn handles are better for heavy groceries (5-10kg), and T-shirt bags (vest bags) are the standard for supermarkets, the D-cut bag design shines in the light-duty sector. They are the globally preferred pharmacy bags, exhibition bags, and boutique retail bags. For brands needing a premium look without the cost of sewn handles, we highly recommend upgrading to BOPP laminated D-cut bags, which offer a waterproof exterior and photographic print quality.
